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← Shape / accuracy

Ch 11, 12, 16

Parts wrong size or not square

Separate units/kerf/CAM from real lost motion and gantry square.

⚠ Caution — One change at a time

Record the starting condition, make one controlled change, and test again. Restore the original setting if the change did not help.

⚠ Caution — Dry test first

Use a dry test whenever a live arc is not required — plasma power off or torch-firing output safely disabled.

ℹ Note — Your machine profile wins

Machine-specific profiles, wiring diagrams, pin maps, motor tuning, and cut charts always override generic examples. Escalate when unsure.

Symptom

Finished parts measure wrong, diagonals unequal, or holes cut after the part drops.

Quick checks

  • ☐Confirm CAD export units match SheetCAM import (inch vs mm)
  • ☐Simulate cut order — interiors before exterior
  • ☐Dry measured 1" or 10" move; compare to DRO

Fix

Size

Kerf too small/large or wrong offset side → measure exterior and interior, adjust kerf once. Enormous/tiny geometry → units. Motion consistent ratio error → steps/unit only after proving mechanics unchanged vs Premier backup.

Square / holes last

Unequal rectangle diagonals → square gantry per Premier procedure; check slave axis. Holes last → SheetCAM optimization / keep-parts-together; verify simulation.

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